print concrete formwork
without limitations

We print impossible formwork

SAEKI is the first on-demand additive manufacturer for large parts with complex geometries.

reusable & recyclable FORMWORK

Reduce your carbon footprint by re-using your formwork for up to 100 casts. Additionally, instead of scrapping them at the end of their life, return them to us to be recycled into new parts.

complexity without added costs

Using robotic 3D printers, we can manufacture virtually any geometry  without the constraints of cutting or shaping foam or wood.

up to 70% concrete savings

3D printing formwork allow for efficient designs with complex, lightweight geometry. Our formwork can cut overall concrete volume by up to 70% compared to traditional methods.

Materials

CFRP


Carbon Fiber Reinforced Plastic (CFRP) is a cutting-edge material known for its exceptional strength-to-weight ratio, making it an ideal choice for modern automotive applications. Its lightweight nature significantly reduces the overall weight of vehicles, enhancing fuel efficiency and performance.

Despite its low weight, CFRP offers remarkable rigidity and structural integrity, ensuring durability even under high-stress conditions.

Colors: black, grey, white


Max. cure temp:
210


Recyclable: Yes

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Additive;Subtractive

PP

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Yes

PP (Polypropylene) is a lightweight, durable 3D printing material with excellent chemical and fatigue resistance. Its flexibility and low moisture absorption make it ideal for functional parts. PP is exceptionally suited for concrete formwork due to its toughness and ability to withstand harsh conditions.

Additive;Subtractive

80°C

Additive;Subtractive

PETG

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No

PETG is a durable, flexible, and easy-to-print 3D printing material. It offers high strength, chemical resistance, and transparency, making it ideal for functional parts, prototypes, architectural and design items. PETG combines the strength of ABS with the ease of printing of PLA.

Additive;Subtractive

80°C

Additive;Subtractive

ABS 20% GF

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Yes

Fiber-reinforced ABS is a high-strength 3D printing material infused with with 20% glass fiber content for enhanced rigidity and durability. It offers good heat resistance, toughness, and dimensional stability, making it ideal for structural and load-bearing applications. Ideal for low-mid temperature applications such as concrete formwork, composite tooling, jigs&fixtures and functional prototypes.

Additive;Subtractive

105°C

Additive;Subtractive

ABS 20% CF

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Yes

Fiber-reinforced ABS is a high-strength 3D printing material with 20% carbon fiber content for enhanced rigidity and durability. It offers good heat resistance, toughness, and dimensional stability, making it ideal for structural and load-bearing applications. Ideal for low-mid temperature applications such as concrete formwork, composite tooling, jigs&fixtures and functional prototypes.

Additive;Subtractive

105°C

Additive;Subtractive

PESU 25% CF

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Yes

PEI (Polyetherimide) and PESU (Polyethersulfone) are high-performance 3D printing materials known for their exceptional thermal stability, chemical resistance, and mechanical strength. These materials excel in high-temperature applications and are ideal for production pre-preg tooling, offering durability and precision under extreme conditions.

Additive;Subtractive

205°C

Additive;Subtractive

PEI 25% CF

See all materials

Yes

PEI (Polyetherimide) and PESU (Polyethersulfone) are high-performance 3D printing materials known for their exceptional thermal stability, chemical resistance, and mechanical strength. These materials excel in high-temperature applications and are ideal for production pre-preg tooling, offering durability and precision under extreme conditions.

Additive;Subtractive

205°C

Subtractive

M700

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No

Sika M700 is a versatile tooling material perfect for manufacturing composite parts with resin infusion or wet lay-up techniques or as an affordable solution for manufacturing jig and fixtures.

Subtractive

77°C

Subtractive

LAB 975

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No

LAB 975 is a new low density epoxy board with high dimensional stability, used for master models for epoxy prepregs or heat curing composite tools or parts, short run vacuum forming moulds.

Subtractive

130°C @4bar

Subtractive

LAB 1000

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No

LAB 1000 is a heavy-duty high density tooling board for stamping tools, checking fixtures, metal and vacuum forming tools.

Subtractive

95°C @4bar

Subtractive

BE978

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No

BASE 978 is a low density epoxy board with high dimensional stability, used for master models for epoxy prepregs or heat curing composite tools or parts, short run vacuum forming moulds.

Subtractive

145°C @4bar

Subtractive

ALU 7075

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Yes

Investing in Aluminum tooling is an excellent solution for manufacturing higher volume prototype parts or low volume production runs, particularly where a high-gloss surface finish is desired on the molded face of your final component. If treated correctly, aluminium tooling will easily manufacture more than 100 components with minimal degradation or maintenance required.

Subtractive

150°C

Subtractive

ALU 6082

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Yes

Investing in Aluminum tooling is an excellent solution for manufacturing higher volume prototype parts or low volume production runs, particularly where a high-gloss surface finish is desired on the molded face of your final component. If treated correctly, aluminum tooling will easily manufacture more than 100 components with minimal degradation or maintenance required.

Subtractive

150°C

Subtractive

ALU 6061

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Yes

Investing in Aluminum tooling is an excellent solution for manufacturing higher volume prototype parts or low volume production runs, particularly where a high-gloss surface finish is desired on the molded face of your final component. If treated correctly, aluminium tooling will easily manufacture more than 100 components with minimal degradation or maintenance required.

Subtractive

150°C

Subtractive

ALU 5082

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Yes

Investing in Aluminum tooling is an excellent solution for manufacturing higher volume prototype parts or low volume production runs, particularly where a high-gloss surface finish is desired on the molded face of your final component. If treated correctly, aluminium tooling will easily manufacture more than 100 components with minimal degradation or maintenance required.

Subtractive

150°C

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